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Custom Fixed Displacement Piston Motor For High Pressure And High Speed Application

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Shaoyang Victor Hydraulic Co., Ltd.
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City:shaoyang
Province/State:hunan
Country/Region:china
Contact Person:MrWyman
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Custom Fixed Displacement Piston Motor For High Pressure And High Speed Application

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Brand Name :SY Hydraulic
Model Number :SY-A2FM
Certification :China Classification Society Certification
Place of Origin :China
MOQ :1pc
Price :USD 500-1500 / pc
Payment Terms :T/T
Supply Ability :1000 pcs per month
Delivery Time :15-30 days
Packaging Details :Standard Export Wooden Case
Warranty :1 Year
Torque :254 Nm
Displacement :45-180 cm3/rev
Application :Road roller, Construction Machinery
Color :Available at any color
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Powerful Fixed Displacement Piston Motor for High-Pressure and High-Speed Application

Features:

1. Fixed motor with axial tapered piston rotary group of bent.axis design, for hydrostatic drives in open and closed circuits.
2. For use in mobile and stationary applications.
3. The output speed is dependent on the flow of the pump and the displacement of the motor.
4. The output torque increases with the pressure differential between the high-pressure and the low-pressure side.
5. Finely graduated sizes permit far-reaching adaptation to thedrive case.
6. High power density.
7. Small dimensions.
8. High total efficiency.
9. Good starting characteristics.
10. Economical design.
11. One-piece tapered piston with piston rings for sealing.

Technical data:

Size NG 45 56 63 80 90 107 125 160 180
Displacement geometric, per revolution Vg cm3 45.6 56.1 63 80.4 90 106.7 125 160.4 180
Speed maximum nnom rpm 5600 5000 5000 4500 4500 4000 4000 3600 3600
nmax rpm 6200 5500 5500 5000 5000 4400 4400 4000 4000
Input flow at nnom and Vg qV L/min 255 281 315 362 405 427 500 577 648
Torque
at Vg and
Δp = 350 bar T Nm 254 313 351 448 501 594 696 893 1003
Δp = 400 bar T Nm 290 357 401 512 573 679 796 1021 1146
Rotary stiffness c kNm/rad 4.18 5.94 6.25 8.73 9.14 11.2 11.9 17.4 18.2
Moment of inertia for rotary group JGR kgm2 0.0024 0.0042 0.0042 0.0072 0.0072 0.0116 0.0116 0.022 0.022
Maximum angular acceleration a rad/s2 14600 7500 7500 6000 6000 4500 4500 3500 3500
Case volume V L 0.33 0.45 0.45 0.55 0.55 0.8 0.8 1.1 1.1
Mass (approx.) m kg 13.5 18 18 23 23 32 32 45 45

Specifications:

Warranty
12 months
Transport Package
Standard Export Wooden Case
Certification
ISO9001: 2000
Type
Construction machinery piston motor
Production Capacity
2000-3000 pcs/month
HS Code
8412299090
Application
Aerial work platform, road roller
Maximum torque 1273 Nm
Delivery Time
15-30 Days after Payment
Displacemen
45-180cc

Applications:

1. Hydraulic swing system for excavators: The bent-axis design and 450 bar intermittent pressure output enable A2FM to provide dynamic torque compensation during frequent start-stop cycles on excavator swing platforms. Its compact axial length (20% shorter) fits confined spaces, reducing pressure loss from pipeline bending. Modular SAE flange ports allow rapid replacement, cutting maintenance downtime by over 30%.
2. Drum drive for concrete mixer trucks: A2FM’s maximum torque output (3000 Nm) ensures aggregate mixing uniformity under low-speed heavy loads, with speed fluctuation rate <2%. Shock-resistant bearings withstand periodic load impacts during concrete curing. Closed-loop charge pumps maintain oil cleanliness at ISO 4406 20/18, extending oil change intervals to 2000 hours.
3. Hoisting mechanism for mobile cranes: With 92% starting torque efficiency and bidirectional rotation, A2FM achieves hook acceleration error <0.1 m/s² during heavy load lifting. Modular flange ports simplify multi-pump coordination, reducing hydraulic pipeline complexity by 30%. Enhanced seals prevent oil leakage during inclined operations, limiting system pressure fluctuations to ±5 bar.
4. Travel drive for port container cranes: Power density of 1.2 kW/kg meets high-power drive demands, achieving travel speed control accuracy of ±2% for varying container loads.
5. Cutter drive for agricultural harvesters: Wide temperature range (-40°C~+90°C) ensures continuous operation in extreme field conditions, reducing failure rates by 40%. Dust-resistant seals block straw debris ingress, extending grease replacement intervals to 1000 hours and cutting maintenance costs by 50%.

Competitive Advantage:

1. The bent-axis axial piston motor utilizes 40° angular alignment to optimize torque transmission paths, with rigid piston-driveshaft connections maintaining 95% mechanical efficiency under 450bar peak pressure, ideal for heavy-duty start-stop applications like concrete mixer drum drives.

2. The integral piston ring design with double-sealing barriers resists contaminants ≤15μm, achieving 20,000-hour maintenance-free operation under NAS 1638 Class 9 oil cleanliness, drastically reducing mine equipment maintenance costs.

3. With modular flanges compliant to ISO 3019-2 and SAE J744 standards, the hydraulic motor enables rapid planetary gearbox replacement on marine deck machinery, reducing port equipment downtime by 50%.

4. Equipped with temperature-compensation valves, the axial piston motor automatically adjusts oil viscosity from -40℃ to +80℃, maintaining ≤±2% torque stability for wind turbine pitch systems in polar conditions.

5. Achieving 3.2kW/kg power density with aluminum alloy housing reduces robotic joint drive unit weight by 18% while meeting EN 15000 safety standards, enhancing agile material handling performance.

The Analysis For Rexroth A2FM Fixed Displacemen Piston Motor Common Breakdown:

1. Swashplate Angle Deviation Causes Torque Fluctuation‌: Spring preload reduction or foreign object jamming in variable mechanism leads to swashplate angle deviation. Symptoms include >±5% torque fluctuation under constant pressure. Solution involves disassembling piston chamber, replacing 50μm orifice filters, and recalibrating neutral sensor.

2. Piston Abnormal Wear Reduces Volumetric Efficiency‌: Over 15μm clearance between piston and cylinder under NAS 10 contaminated oil causes <85% efficiency. Restore oil to NAS 7 via offline filtration and replace hard-chrome plated pistons.

3. Scratched valve Plate Induces Pressure Pulsation‌: Metal debris (>20μm) in porting area causes >±10bar pressure ripple at 350bar. Regrind port plate to Ra0.2μm and install ≥95% efficient magnetic return filters.

4. Excessive Bearing Clearance Triggers Mechanical Vibration‌: Conical roller bearing clearance >0.08mm causes >5m/s² radial vibration. Adjust preload to 120-150N·m with hydraulic tensioner and relubricate with NLGI 2 grease.

5. Inadequate Housing Cooling Causes Oil Overheat‌:Dust accumulation (>2mm) on fins leads to >90℃ oil temperature at 300bar/50℃ ambient. Clean fins with 0.6MPa air and add auxiliary fans (≥6m/s airflow).

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